Residual stress analysis
Components and materials are often influenced by internal residual stresses that change their structure, affecting their strength and resistance.
A residual stress analysis, then, permits to check the structural and dimensional stability of mechanical components and their crack resistance: that’s why it is truly important to determine the residual stresses.
RESIDUAL STRESS ANALYSIS:
HOW TO ANALYZE MATERIALS WITH MTS3000 – RESTAN
SINT Technology has developed a proper stress analyzer which allows an accurate residual stress analysis by the hole-drilling method: this system is called MTS3000 – Restan and allows an automatic residual stress test by the hole-drilling, in accordance with the ASTM standards.
The drilling process is made at very high speed (400.000 rpm), with a step- by- step sequence and several drilling sequences and options.
Thanks to an electronic device with USB connection and a specific software, the tests are completely PC-controlled.
Moreover, the residual stress analysis by the MTS3000 uses the high speed drilling technique, that preserve the material to get more stresses during the test.
The high-speed drilling system comprises:
- A high-speed air turbine, 400000 rpm
- A tungsten carbide inverted cone end mill
- A mechanical-optical device
- An electronic device that makes the test completely automatic
- Control and back calculation software
- Full compatibility to ASTM E837 standard, the only complete standard for analyzing residual stress available in the world
General information Request
TYPICAL APPLICATION FIELDS OF RESIDUAL STRESS:
- Airplane and aerospace applications
- Automotive industry: series production, sport races and competitions
- Energy production: steam, wind and nuclear power plants
- Production control: quality control of the surface and heat treatment
- Railway production: wheels and railway samples
- Oil and Gas: compressor and turbine parts
WHEN THE RESIDUAL STRESS ANALYSIS IS REQUIRED?
Residual stress analysis by the hole-drilling method is particularly necessary for several fields of applications and materials. Here below some examples: